Comparison of ESR Meters

To assist in your decision on which ESR meter to purchase, AnaTek evaluated and tested the six most popular meters on the market.  We offer the three highest-rated meters, the Atlas ESR70 the Blue ESR/Low Ohms Meter and the Capacitor Wizard

We also attempted to evaluate the low cost meter supplied by MAT Electronics.  Unfortunately that meter failed (broken battery contact) during our tests.  The overall quality of this made-in-China meter was very poor and we stopped the evaluation.  The MAT meter is NOT RECOMMENDED.

Visa/MC/Amex/Discover/PayPal

 

Atlas ESR70

EVB Kit

Blue ESR

Capacitor Wizard

Cap Analyzer 88A

Tenma

Useful Capacitance Range
(see accuracy discussion below)

1 ufd to 22,000 ufd

Reads electrolytics accurately for >1 ufd.

Reads electrolytics accurately for >1 ufd.

Very accurate for electrolytics >1 ufd.

Very accurate for electrolytics >10 ufd. Measurement accuracy is still good below 10 ufd but the scale on the front can be misleading.

> 10 ufd. Handles lower values but gives misleading readings.

ESR Measurement Accuracy

 

±1.5% 
±0.02Ω for ESR<2Ω
  ±0.1.5% ± 0.2Ω for ESR>2Ω

Good

Good

.

Very good, especially on low capacitor values

Very good

Poor

Note that when capacitor ESR goes bad it increases by a large amount so ESR accuracy is really not an important characteristic.

ESR range ohms

0.00  to 40

0.00 - 99 Ω

0.00 - 99 Ω

0.1 - 30 Ω

0.1 - 20 Ω

0 - 50 Ω

DCR range ohms

0.00  to 40

0.00 - 99 Ω

0.00 - 99 Ω

0.1 - 30 Ω

0 - 500 Ω

0 - 50 Ω

Method

Microcontroller analyzes capacitor using a combination of AC (100kHz) and DC signals to determine both ESR and capacitance. Initial capacitor voltage is detected to enable controlled discharge function.

Microcontroller with pulse - effective frequency ~ 100 Khz

Microcontroller with pulse - effective frequency ~ 100 Khz

Analog circuitry, 100 Khz sinusoid

100 Khz sinusoid.  Manufacturer states up to 150 Khz, but we could not reproduce that

50 Khz sinusoid

Suitable for in-circuit use

Yes

Yes

Yes

Yes

Yes

Yes

Readout

Alphanumeric LCD shows ESR and capacitance value (out of circuit for capacitance value)

2-digit LED

2-digit LED

Custom analog meter

LED bar scale

Analog meter

Audible

Yes, a series of sounds indicates the range of value

No

No

Yes,  a beep for values less than 1Ω

Yes

No

Batteries

1 x 12 volt

MN12

1 X 9 volt

not supplied

1 X 9 volt not supplied with kit but is in fully assembled units. Circuits function down to 5.5 volts.

4AA

not supplied

4 AA

2 AA

Battery usage

Excellent

Very good, automatic shutoff

The best of the kits, automatic shutoff

Good but no automatic shutoff

OK.  No automatic shutoff .  Power on is  indicated by beep and flashing light.

Poor, no automatic shutoff

Strong points

Very rugged, very small, slowly discharges capacitor charges of up to 400 volts for C < 10 ufd (40 volts for C> 10 ufd).  This feature avoids both meter damage and damage to the capacitor due to excessive dv/dt.

Can be used to track down low grade shorts.

Measures capacitance value out of circuit but most electrolytic capacitor failures are due to ESR, not value change.

The ESR70 has an automatic start feature which eliminates the need to press the “start” button for testing as was required in its predecessor, the ESR60.

Excellent battery lifetime.

Small, can tolerate up to 400V of charge without damage. Digital readout permits use in tracking down low grade shorts.

 

 

 

 

Very rugged design both electronically and mechanically.  The case is solid with rubberized sides.

  Can tolerate  moderate charges without damage.

 Integral high quality 20" leads accommodate a variety of clips and probes. 

Digital readout permits use in tracking down low grade shorts.

The latest Bob Parker design.

 

The best buy, most bang for the buck as a kit or fully assembled.

Very accurate ESR measurement, easy to read meter.

 The CapWizSavr is available to protect against damage by charged capacitors.

An audible beep for values <1.0 ohms but many capacitors have higher values than that and are still good.

Can tolerate some charged capacitors, limits are noted by the manufacturer but not specified.

 Tweezer probes allow one hand operation.

  This is the only unit that also measures DC resistance to detect shorted capacitors.

Can be safely used on charged capacitors and live circuits up to 500V, rugged construction

Weakness

Upper ESR range limit is 40 ohms which limits its usefulness for small value capacitors but ESR is less important for those values.

Case is held together with small plastic clips.  Less accurate on low value capacitors, no audible indicator.

Less accurate on low value capacitors but ESR is a minor characteristic for low values.

No audible indicator.

Does not turn off automatically, is susceptible to charged capacitors but see AnaTek's CapWizSavr.

Cap Wizard touts its high accuracy but the fact is that ESR goes bad by an order of magnitude so high accuracy is not needed to detect bad capacitors.

 

 

Slow operation due to mandatory discharge, DCR cycle before reading ESR. An ESR only mode is available to speed operation.   Scale is misleading for some values - may indicate that good capacitors are either marginal or bad.  This is a common issue for all ESR meters - you have to know what is good/bad for the type of capacitor you are measuring.  See discussion below.   Tweezer probes not suitable for some lead spacings and can be easily broken.

The low frequency used for measurement causes inaccuracy at low capacitor values. No automatic shutoff to save batteries. Scale on meter is inaccurate in some cases. Meter is the smallest of all.

Overall rating

Excellent

Good. Quality components and fairly easy to build but the poor quality case is a liability.  Does not pass the drop test.

 

Excellent, top quality components, solder masked board for easiest assembly.

The best buy!

Excellent if you prefer an analog meter and want ESR accuracy, this is the one.

Good if the DC Resistance measuring capability is important to you.

Does the job but barely.

Where manufactured

England

Portugal

USA

USA

USA

Taiwan

Price

$125

$99

Kit $79

Assembled and tested $99

$189

$179

$125

Kit

Assembly

 

 

 

 

 

 

 

 

Atlas ESR70

EVB Kit

Blue ESR

Capacitor Wizard

Cap Analyzer 88A

Tenma

 

 

 

 

 

 

 

These results come from tests performed on each of the units by AnaTek Corporation. The opinions given are those of the author.

Recommendations:  If cost is paramount and you want a quality instrument then the Blue ESR kit is for you.  If you want an assembled unit with a digital readout for tracking down low grade shorts then the assembled Blue ESR or the Atlas ESR70 are excellent choices.  If you are partial to analog meters or want the most accurate ESR meter available (see accuracy comment above) then the Capacitor Wizard should be your choice.  Avoid the other two.

If you chose the Capacitor Wizard then be sure to add the CapWizSavr to protect against charged capacitors.

The top rated ESR meters measure ESR better than the much more expensive multi-purpose impedance meters available.  You can get a "Z-meter" for $900 to $4000.  These meters measure L, C, leakage, ESR and do ring testing.  But the methods used by them for ESR measurement are inferior to the Atlas ESR, EVB kit,  Blue ESR kit and the Capacitor Wizard.  They are also much less convenient to use.  You should have one of these dedicated ESR meters on your bench at all times.  Most repair techs use their ESR meter even more than their multimeter.

Detailed Discussion of each design:

              Atlas ESR70

Unlike other meters it measures both the ESR and the capacitor value which can be very handy -  some inexpensive capacitors show good ESR but the value changes 50% or more.  The enhanced version (released in the summer of 2008) can also be used to measure low ohms - a good tool for troubleshooting troublesome pc run defects.

ESR70 is very accurate, small and easy on battery life but the ESR range is limited to 20 ohms maximum.

EVB and Blue ESR Kit
These units (designed by ESR guru Bob Parker) perform ESR measurement by sending 8 usec. current pulses into the test capacitor (0.5, 5 or 50 ma.) and monitoring the response. The output voltage is limited to 500 millivolts maximum so that the unit can be used in-circuit. A microcontroller controls the pulses and makes the measurement. A two digit LED readout gives the ESR from .00 to 99 ohms. The pulse technique becomes inaccurate with capacitors of less than 10 ufd.

The unit monitors the readout and automatically shuts off power if the indication does not change in three minutes. This feature is a real battery saver.

The digital readout makes the tester useful for tracking down low grade shorts as you can distinguish between 0.10 ohms and 0.08 ohms, for instance.

This meter was designed specifically for electrolytic capacitors and measures their ESR accurately down to 1 ufd. Other low ESR capacitors (such as polypropylene) give erroneous readings at less than 10 ufd.

The Blue ESR/low ohms meter is the better of the two designs as it has integral test leads, a much better enclosure, accessible battery compartment and much longer battery lifetime.

 

CapAnalyzer 88A
The CapAnalyzer 88A uses a low-level 100 Khz sine wave for performing in-circuit ESR measurements (the manufacturer states that the frequency goes as high as 150 Khz, but we have not been able to reproduce this condition).  A higher operating frequency will result in imrpoved accuracy for lower capacitance values.  See the discussion below.  The CapAnalyzer 88A steps through a set cycle of tests each time it is connected to a capacitor. First it discharges the capacitor with a relay, then it checks the DC resistance and compares that to the user setting, then it measures ESR and indicates the range of the value with a 20 LED bar.

A meter that measures only ESR will indicate that a shorted capacitor is good. The CapAnalyzer 88A detects shorted capacitors in it's DCR cycle and will stop when it detects a DCR lower than the limit set by the user. The DCR limit is set via a slide control.

However, the DCR feature can get in the way of measuring resistances of less than 1 ohm. Regardless of the setting, the meter will stop on the DCR cycle when connected to anything with a DC resistance of 4.5 ohms or less.

To avoid this problem and permit the user to speed up ESR measurements, the latest version of the CapAnalyzer 88A provides an ESR measurement only feature.  When in this mode, the meter does not enter the DCR mode - it goes through the discharge function and then measures ESR.

CapAnalyzer 88A has an audible indicator and a scale next to the LED bar indicating what readings are good. The scale can be misleading in some cases so the user still needs to understand what is a good/bad reading for capacitance/rated voltage combinations.

CapAnalyzer 88A does not have an automatic shutoff but it does beep and an LED flashes when left unattended. That works when you are nearby but if you leave it on and go home the battery will be dead in the morning. High battery useage was a common complaint on earlier versions of CapAnalyzer 88A.  This problem has been addressed in the latest version but there is still no automatic shutoff when unattended.

The leads used in the CapAnalyzer 88A are Pomona tweezer leads. These are very good quality and permit one hand operation. Having a free hand can be helpful in some situations such as when a unit has to be balanced on a side while probing. Tweezer leads also have a couple of negatives. They can be easily broken when trying to stretch them to accommodate a wider than usual contact situation. The ends have less mass than other test leads so that arcs drawn from charged caps will chew up the contacts quicker.

The discharge cycle of the CapAnalyzer 88A protects it from charged capacitors up to a point. However, discharging a capacitor through relay contacts can damage both the capacitor under test and the relay contact. CapAnalyzer's manufacturer acknowledges that there are limits to the capacity of the discharge circuit but has not specified those limits.  The manufacturer has stated that CapAnalyzer 88A will survive large amounts of capacitor discharge current, however, the capacitor you are testing may not. A discharge system that can damage the capacitor being tested seems like a weakness to us.

So, the CapAnalyzer 88a has some strong pluses and some minuses.  You decide whether the DC resistance measurement feature outweighs the weaknesses listed above.

 

Tenma
The main features of this unit is that it is low cost and rugged.  It can be used to measure capacitors in live circuits but that is a poor and hazardous practice. However, if you forget to turn off power to the unit you are checking, the meter will not be damaged up to 500 VDC.

The small meter and low operating frequency (50 Khz) results in inaccurate readings.  No automatic shutoff results in rapid depletion of the two AA batteries.

Discussion of ESR measurement and accuracy

Technicians new to ESR measurement frequently get confused about what is a good reading and what is bad. There is no dividing line. The ESR of a good capacitor depends upon it's construction, value and voltage rating. All of the ESR meters compared here have some kind of indication of what is good, fair and bad. But those are only guidelines, not hard and fast rules.

Common electrolytic capacitors in the mid range of capacitance and voltage will have low ESRs.  Bad ones are easy to detect and all of the meters evaluated here will do the job.  The differences are in ruggedness, battery life and accessibility.  The Blue wins hands down on all of these characteristics.

But a good 1 ufd, 200 volt aluminum electrolytic can have an ESR of 100 ohms or more. That is beyond the measurement range of all of the meters listed above!  The ESR60 is limited to a maximum ESR of 20 ohms.

Film capacitors make matters worse. A good 1 ufd, 200 volt metallized polypropylene capacitor can have an ESR of less than 50 milliohms. Yet it's capacitive reactance at 100 Khz is approximately 1.6 ohms, at 50 Khz it is 3.2 ohms. The result is that all of the meters evaluated here except the Atlas ESR60 will indicate 1 ohm or more for such a capacitor even though there is nothing wrong with it. The ESR60 analyzes the capacitors real and imaginary impedances eliminating the reactive component so it can measure the ESR of any capacitor but is still limited to the same ESR range as the others.

A tech can do two things:

1.        Limit ESR measurements to mid-range electrolytics only, most capacitors fall into this category and you have not given up much.

2.        Learn the characteristics of the different types of capacitors. The capacitor manufacturers make all this information available. Once you to learn it you can get the most out of your equipment.

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